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YJLLW02 64/110kV | High Voltage Cable XLPE Insulated Flame-Retardant PVC Sheath Aluminum Power Cable | IEC 60840 Compliant

ZHONGYI CABLE
Brand Name
|
$3.0
Price
1000M
Minimum Order Quantity
|
Accept OEM / ODM
Service Available
HV XLPE Insulated, Corrugated Aluminum Sheathed
Model Number
|
CE / CCC / ISO / IEC
Certifications
Factory Direct
Massive Stock
Fast Delivery
IEC & ISO Standard

Overview

Model NO. YJLLW02, HV PVC Sheath Aluminum Power Cable Application Construction, Overhead, Underground, Industrial, Power Station, Telecommunication, Computer, Car, Transformer
Voltage High Voltage Current AC Cable
Insulation Material XLPE Sheath Material PVC
Material Shape round Core Material Aluminum
Certification ISO, CCC, CE, RoHS, VDE Conductor Type Stranded
Brand ZhongYI Voltage Type 64/110kv
Company Name ZHONGYI Cable  Co., Ltd Core Single
Transport Package Iron Wood Shaft Specification 240-1600mm²
Origin China Color Black
Nominal cross section mm² Diameter  of Conductor Copper mm Semiconductor Conductive Tape T/ Dmm conductor shielding
T/ Dmm
Insulated T/ Dmm insulation shielding
T/ Dmm
Semiconductor Water-Swelling Buffer Layer‌
 Dmm
Wrinkled Aluminum Sheath
 Dmm
PVC/XLPE sheath
Dmm
Ref. Weight kg/km
240 17.6 17.96 1.2/20.36 19/19.1 1/60.56 66.56 77.56 86.66 6035.65
300 19.7 20.06 1.2/22.46 18.5/18.6 1/61.66 67.66 78.66 87.76 6280.20
400 22.3 22.66 1.2/25.06 17.5/17.6 1/62.26 68.26 79.26 88.36 6504.32
500 26.5 26.86 1.2/29.26 17/17.1 1/65.46 71.46 82.46 91.56 7059.13
630 30 30.36 1.2/32.76 16.5/16.6 1/67.96 73.96 84.96 95.06 7816.41
800 34.1 34.46 1.2/36.86 16/16.1 1/71.06 77.06 89.06 99.16 8594.30
1000 39.8 41.4 1.5/44.4 16/16.1 1.2/79 85 97.6 107.7 10345.62
1200 42.8 44.4 1.5/47.4 16/16.1 1.2/82 88 100.6 111.7 11328.17
1400 45.8 47.4 1.5/50.4 16/16.1 1.2/85 91 103.6 114.7 12177.29
1600 48.8 50.4 1.5/53.4 16/16.1 1.2/88 94 106.6 117.7 13026.42

Features

 YJLLW02 calls Aluminum conductor, XLPE insulation, corrugated aluminum sheath, PVC Sheathed, HV Cable ,Power cable.

Cable Code International / Western Technical Name Conductor Material Metallic Sheath Type Outer Jacket Material Best Installation Environment Core Functional Feature
YJLW03 HV XLPE Insulated, Corrugated Aluminum Sheathed, PE Outer Jacket Cable Pure Copper (Cu) Corrugated Aluminum PE (Polyethylene) Direct underground burial, severe marshlands, or highly saline soils. Maximum conductivity + Premium water-blocking + Superior chemical resistance.
YJLLW03 HV XLPE Insulated, Corrugated Aluminum Sheathed, PE Outer Jacket Aluminum Cable Aluminum (Al) Corrugated Aluminum PE (Polyethylene) Long-distance cross-country underground grids with tight budget constraints. Highly cost-effective + Lightweight structure + Exceptional soil corrosion resistance.
YJLW02 HV XLPE Insulated, Corrugated Aluminum Sheathed, PVC Outer Jacket Cable Pure Copper (Cu) Corrugated Aluminum PVC (Polyvinyl Chloride) Indoor cable tunnels, vertical shafts, power stations, or municipal pipeline ducts. Maximum load capacity + Premium flame retardancy (Self-extinguishing in tunnels).
YJLLW02 HV XLPE Insulated, Corrugated Aluminum Sheathed, PVC Outer Jacket Aluminum Cable Aluminum (Al) Corrugated Aluminum PVC (Polyvinyl Chloride) Substation infrastructure cabling channels demanding high fire safety at a lower cost. Budget-friendly engineering alternative + Light tensile load + Excellent flame retardancy.

1. Reliable Waterproofing & 100% Moisture Barrier
The Corrugated Aluminum Sheath (W) provides a seamless, robust metal barrier. This design ensures 100% radial water blocking, preventing any moisture from reaching the XLPE insulation, which is critical for the long-term reliability of high-voltage transmission lines.
2. Excellent Flame Retardancy (PVC Advantage)
The PVC Outer Sheath (02) is naturally flame-retardant and self-extinguishing. This makes YJLLW02 the preferred choice for installations in cable tunnels, shafts, and indoor power stations where fire safety is a top priority.
3. Superior Mechanical Protection & Flexibility
The corrugated aluminum layer offers much higher mechanical strength than lead-sheathed cables while remaining lightweight. Its “bellows-like” structure provides a perfect balance between crush resistance and bending flexibility, simplifying the installation process in complex terrains.
4. High Temperature & Current Capacity
Equipped with XLPE insulation, the cable supports a continuous operating temperature of 90°C and can withstand short-circuit temperatures up to 250°C. This ensures high power transmission efficiency and a service life exceeding 30 years.
5. Biological Protection
The metallic sheath acts as a natural physical shield against termites and rodents, ensuring the cable core remains undamaged in underground environments.

Application

Urban Power Grids: The standard solution for underground 110kV and 220kV transmission lines in high-density urban areas.
Cable Tunnels & Shafts: Due to its flame-retardant PVC jacket, it is ideal for use in tunnels where fire spread prevention is mandatory.
Substation Connections: Used as a high-reliability link between power plants, substations, and the regional grid.
Industrial Infrastructure: Supplies stable energy to heavy industries like steel mills, chemical plants, and large-scale manufacturing hubs.

Certification

YJLLW02 64/110kV | High Voltage Cable XLPE Insulated Flame-Retardant PVC Sheath Aluminum Power Cable | IEC 60840 Compliant-Home     YJLLW02 64/110kV | High Voltage Cable XLPE Insulated Flame-Retardant PVC Sheath Aluminum Power Cable | IEC 60840 Compliant-Home    YJLLW02 64/110kV | High Voltage Cable XLPE Insulated Flame-Retardant PVC Sheath Aluminum Power Cable | IEC 60840 Compliant-Home YJLLW02 64/110kV | High Voltage Cable XLPE Insulated Flame-Retardant PVC Sheath Aluminum Power Cable | IEC 60840 Compliant-Home

Factory

YJLLW02 64/110kV | High Voltage Cable XLPE Insulated Flame-Retardant PVC Sheath Aluminum Power Cable | IEC 60840 Compliant-Home  YJLLW02 64/110kV | High Voltage Cable XLPE Insulated Flame-Retardant PVC Sheath Aluminum Power Cable | IEC 60840 Compliant-Home  YJLLW02 64/110kV | High Voltage Cable XLPE Insulated Flame-Retardant PVC Sheath Aluminum Power Cable | IEC 60840 Compliant-Home

FAQ

1. What does the specific technical nomenclature 'YJLLW02' signify under high-voltage cable standards?

Nomenclature Breakdown & Structural Engineering:

The designation YJLLW02 follows rigorous industrial manufacturing nomenclature for high-voltage power transmission cables. ‘YJL’ represents Cross-linked Polyethylene (XLPE) insulation paired with an Aluminum Conductor; the second ‘L’ indicates a Corrugated Aluminum Sheath that provides structural armoring and an absolute radial moisture barrier; ‘W’ denotes a non-magnetic metal layer optimized for single-core configurations; and ’02’ signifies a heavy-duty Polyvinyl Chloride (PVC) outer protective jacket. This layout is specifically engineered to eliminate eddy current losses while maintaining superior mechanical strength.
2. Why is a corrugated aluminum sheath used instead of traditional lead or steel tape armoring?

Advanced Armoring & Moisture Protection:

Traditional steel tape armoring induces severe magnetic hysteresis losses and eddy currents when applied to high-voltage single-core AC cables, causing catastrophic overheating. Our YJLLW02 design utilizes a corrugated aluminum sheath which provides a lightweight, non-magnetic alternative. This engineered profile grants 100% radial water-tight sealing to protect the XLPE insulation from water-treeing degradation, while offering excellent lateral crush resistance and a low-resistance path for fault currents during short-circuit events.
3. What are the strict thermal limits and voltage thresholds for the YJLLW02 XLPE cable series?

Thermal Endurance & High-Voltage Thresholds:

Our YJLLW02 cable series is precision-manufactured for high-voltage power grids, primarily operating at nominal voltage ratings of 64/110kV and above. Utilizing premium cross-linked polyethylene insulation, the cable sustains a continuous maximum conductor operating temperature of 90°C. In the event of a sudden systemic short-circuit, the core structure is thoroughly tested to safely withstand instantaneous thermal spikes up to 250°C for a maximum duration of 5 seconds without compromise.
4. Is the YJLLW02 cable suitable for direct burial, and how is it protected against corrosion?

Direct Burial Capabilities & Corrosion Resistance:

Yes, the YJLLW02 cable is fully optimized for direct burial in soil, as well as installation inside dedicated cable tunnels, shafts, or open-air concrete trenches. Because the corrugated aluminum sheath is susceptible to electrochemical corrosion when exposed to soil chemicals, ZHONGYI CABLE applies a specialized anti-corrosion asphalt or hot-melt adhesive coating between the aluminum sheath and the heavy-duty PVC outer jacket. This dual-layer defense isolates the metal armor from environmental moisture and chemical aggression.[/light-accordion]
5. What specialized B2B factory support and routine testing does ZHONGYI CABLE provide for 110kV projects?

High-Voltage Quality Assurance & B2B Logistics:

High-voltage grid engineering leaves zero room for failure. As an industrial-grade manufacturer, every production batch of our 110kV YJLLW02 cable undergoes stringent factory routine and type testing. This includes Partial Discharge (PD) testing at elevated voltages, high-voltage AC withstand testing, and outer sheath spark testing. Due to the significant weight and massive bending radius of cross-sections ranging from 240mm² up to 1600mm², shipments are secured on heavily reinforced structural steel drums tailored for specialized overseas maritime logistics. Wholesale lead times are managed strictly on a project-by-project contract schedule.

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